FlyMotion 6-Axis CNC Controller Mach3 USB CNC Motion Controller High Speed Differential Version for Engraving Machine

FlyMotion 6-Axis CNC Controller Mach3 USB CNC Motion Controller High Speed Differential Version for Engraving Machine

Features:
- Fully supporting all Mach3 versions, including the latest version currently available.
- Supporting for Windows series, including for Win8/Win10, regardless of operating system bits.
- No need to install any USB drivers, it can be used after plugging in the computer.
- The USB bus adopts high-end chip magnetic coupling isolation, which is a truly valuable isolation. Unlike the optical coupling isolation input and output of general control cards, it achieves ultra-high reliability and can ensure the absolute safety of computer USB. Simultaneously ensuring strong EMC anti-interference capability.
- Single chip, the system is more streamlined, and the stability is countless times higher than the general multi chip processing method.
- Dual core ultra high speed CPU (single core with a maximum main frequency of 204MHz), with extremely redundant computing and processing capabilities. And ensure to achieve a pulse output frequency of 1000KHz per axis under 3-axis linkage, 750KHz per axis under 4-axis linkage, and a maximum pulse output frequency of 500KHz under 6-axis linkage, which can be connected to servo/stepper motors.
- The size of the motion control buffer can be set to ensure stable operation even during the fastest interpolation cycle, and even when the computer is running under heavy load, it can run smoothly.
- Equipped with 16 isolated input ports, the input interface is simpler, and both dry and wet contacts can be used. The wiring is more convenient, and the dry contact method only requires external connection of a physical switch to the ground wire. All 16 input ports have signal indications, and the indicator light is on when the battery is low. Debugging is simple and clear.
- It has a maximum of 24 output ports (with 6 built-in channels and RS485 expandable 16 channels) and 32 input ports (with 16 built-in channels and RS485 expandable 16 channels).
- PWM speed regulation output port (isolated), PWM frequency can be set, and the duty cycle is continuously adjustable from 0 to 1000.
- Equipped with speed measurement function, the actual spindle speed is displayed in real-time on the Mach3 interface, ensuring accurate and stable measurement.
- With 256 bytes of NVRAM space, it can store the coordinate values and processing line numbers of 6 axes, and there is no need to find the zero point for the next power on.
- All motion axis outputs are differential signals and can be connected to servo high-speed signal input ports.
- Can be set as a secondary axis, supporting dual X, dual Y, and dual Z axes. Soft limit low-level processing makes the system more secure.
- Software upgrade is convenient, with an emergency flashing button, firmware can be easily flashed, and USB flashing is very convenient. There is no need to worry about flashing errors, and any flashing can be updated through USB.
- All directional isolation, all inputs and outputs are isolated from the motion control core, and pulse isolation uses high-speed 10M optocoupler isolation. Supports single/double pulse mode.

FlyMotion's upgrades to the old ZKMotion (discontinued) mainly include the following points:
- Add a common mode inductor filtering circuit to the power inlet to enhance EMI anti-interference ability.
- The output has been reduced from the original 8-way isolation to 6-way full isolation (mainly to keep the casing unchanged, and the output port is not widely used).
- The controller spindle speed control interface supports two modes: voltage output mode and PWM mode.
- Separate isolation of the frequency converter control interface can greatly solve the EMI interference problem of the frequency converter.

Video Instruction:
- Software installation video tutorial: https://www.bilibili.com/video/BV1NX4y1T7jp?from=search&seid=9994188141000576641
- Software usage demonstration: https://www.bilibili.com/video/BV1ay4y117pE?from=search&seid=9994188141000576641
- Stepper motor wiring demonstration: https://www.bilibili.com/video/BV1Yt4y167f8?from=search&seid=9994188141000576641
- Input port wiring demonstration: https://www.bilibili.com/video/BV1Mv411s7CG?from=search&seid=9994188141000576641
- Demonstration of frequency converter wiring: https://www.bilibili.com/video/BV1qf4y1k7i7?from=search&seid=9994188141000576641
- Explanation of motor parameter settings: https://www.bilibili.com/video/BV1wy4y1p7Jk?from=search&seid=9994188141000576641
- Debugging method for motor operation direction in mach3 system: https://www.bilibili.com/video/BV1WQ4y1a74j/
- Specific instructions for using the output port in mach3 FlyMotion controller card: https://www.bilibili.com/video/BV1q64y1Y77b/

Data Download:
- Link: https://pan.baidu.com/s/1Lkxy4mo_FgJupqG6A3Asfw?pwd=9999
- Passwords: 9999

FAQ:
Q: How to install the software?
A: Currently, nMotion software has been developed with dedicated installation software. The shared Baidu Netdisk contains Chinese simplified installation files, which can be downloaded and installed directly.

Q: How to use the controller card?
A: It is necessary to carefully read the user manual. The manual is divided into chapters to introduce the use of pulse ports, input ports, output ports, as well as the added functions. The control card generally uses 24V DC power supply. Please refer to the corresponding manual instructions for the product. Connect the USB to the computer, install the Mach3 software, reset it to normal, and then operate it. Generally, connect the pulse direction control line and it can move.

Q: What causes shaking during controller card processing?
A: Generally speaking, it is due to improper software configuration. In cases where the computer performance is too low, it is usually caused by mistakenly turning on the "constant line speed cutting" function. Simply turn off the "constant line speed cutting" function on the "Settings" page. Of course, there are also reasons for mistakenly turning on other functions. It should be judged based on the actual situation, and the shaking of the curve fitted with points is basically due to this reason.

Q: Why does the controller card stop working for 1 hour?
A: Before shipping the control card, the activation code is usually entered. If you find any missing activation codes, please contact us in a timely manner to obtain the corresponding activation code for the SN code.

Q: For input port limit, which port is the origin, and how to connect it?
A: Currently, the controller card have made various wiring diagrams for example, which are drawn in detail. The 16 input ports actually have the same functions, all of which are implemented through software configuration. Therefore, it is necessary to carefully read the instructions for the use of input ports.

Q: How is the output port wired and used?
A: Each version of the output port is a transistor NPN type output, which only serves to pull current and has no voltage output, so there is no need to measure the output port voltage.

Q: How to connect the spindle frequency converter?
A: The frequency converter is used to drive the spindle, and the controller adjusts the frequency by sending a voltage signal to the frequency converter. There is only one voltage signal and forward/reverse control signal, and the wiring is simple. The specific wiring is not determined by the controller, but depends on the frequency converter manual. Generally, the frequency converter manual is clearer, and some parameters of the frequency converter also need to be read thoroughly in the frequency converter manual before setting, such as configuring external voltage to control the frequency of the frequency converter. Is the function of the control port forward, reverse, or other. Example of connection method: The GND interface on the frequency converter is generally used to control the voltage signal ground wire and control card BGD. The forward or start interface X1 of the frequency converter is connected to the FWD+ of the control card, the COM signal of the frequency converter is connected to the FWD- of the controller card, and the voltage control terminal VI of the frequency converter is connected to the VO terminal of the controller card (the above terminal name is for example only, and the specific name is subject to the frequency converter manual).

Q: Why is the handwheel not working when connected?
A: a. Press the TAB key to jump out of the MPG auxiliary panel, and click on "MPG mode/cross edge mode/shuttle mode" (different versions of the interface have different names).
b. Press and hold the white button on the handwheel with emergency stop to select the axis or magnification.
c. Press and hold the white button on the side to operate the handwheel, and release it to stop.

Q: What's wrong with the emergency stop button on the handwheel not responding?
A: The emergency stop button on the handwheel is equivalent to IN17 on the input port, which is configured with port number 2 and pin number 17 for ESTOP in the input port configuration. The version of FlyMotion is effective at high levels, while the version of nMotionV5 is effective at low levels. Users can adjust the effective level according to actual testing situations.

Package Included:
- 1 x Controller
- 1 x Special Customized Dual Magnetic Ring USB Cable
- 1 x Installation Adapter Board

Note:
- The MPG is not included.