DC70D Genset Controller Diesel Generator Controller Control Panel For One-Machine Automation

DC70D Genset Controller Diesel Generator Controller Control Panel For One-Machine Automation

Version Introduction:
* DC70D: For one machine automation, control automatic start and stop of generator set through remote start signal;
* DC72D: On the basis of DC70D, it adds electric supply monitoring and electric supply/generation automatic switching control (AMF) functions, which is suitable for a single-machine automation system composed of one-way electric supply and one genset;
* DC70DR: Add RS485 interface on the basis of DC70D;
* DC72DR: Add RS485 interface on the basis of DC72D.

Description:
This controller series are specially designed for starting, stopping, parameter monitoring and fault monitoring of diesel, gasoline, and gas generator sets and have parameter setting functions.

It uses a 4.3-inch TFT color large-screen LCD to display related parameters of generator set, a new and original UI design, and parameters are displayed by analog pointer and digital. The LCD screen can display multiple current fault states at the same time, and can effectively implement protective shutdown when generator set is not working properly.

The controller has built-in simplified Chinese, English and other display interfaces to choose from, and any language interface can be customized according to customer requirements. All parameters of the controller can be adjusted through the buttons on controller panel, or adjusted and monitored through USB port or RS485 interface using a PC, which can be widely used in various types of generator set automation systems.

Features:
- Use 32-bit imported high-performance MCU control;
- 4.3" TFT color large-screen LCD display, with switchable Chinese and English, various languages can be customized according to customer needs;
- Pointer instrument and digital display UI interface, new and original design, integrating dynamics and precision;
- Screen protection adopts hard-screen acrylic material, which is abrasion-resistant and scratch-resistant;
- Adopting silica gel panel, effective waterproof, oil-proof, UV-proof, good operation feeling and long service life;
- With USB interface, parameters can be set through USB interface, real-time monitoring, and parameters can be set when the controller is not powered;
- With RS485 interface, three remote functions can be realized by using the protocol for MODBUS; (Only for DC70DR and DC72DR)
- Built-in CAN communication interface, built-in J1939 protocol;
- Collect and display various engine and generator parameters;
- Function and status display of input and output ports are clear at a glance;
- Setting interface adopts multi-level menu type classification design, which is convenient and quick to operate;
- Built-in real-time clock, with on-duty planning and maintenance planning functions: through settings, monthly or weekly on-duty schedule of the generator set can be arranged, and monthly or weekly maintenance plan of generator can be arranged for more flexible use of power generation unit;
- Three-level protection to timing function, maintenance timing or date can be set;
- With black box function, real-time storage of unit related parameters when a fault alarm occurs, which is convenient for finding the cause of unit failure;
- Equipped with 7-way relay outputs, of which 5-way output functions are configurable, each with up to 50 functions optional, and 4 sets of outputs are passive contacts;
- With 5-way configurable switch inputs, each with up to 40 functions for selection;
- With 4-way sensor analog inputs, 6 sensor input types can be freely combined and configured, and multiple display units can be configured, which is more suitable for dual oil pressure and dual water temperature units;
- Unique battery charging control, which can control the work of the charger according to battery voltage, effectively preventing the battery from overcharging and losing electricity;
- Sensor curve can be customized through the panel buttons and PC software;
- Suitable for three-phase four-wire, three-phase three-wire, single-phase two-wire, two-phase three-wire (120V/240V) 50/60HZ power supply system;
- Multiple combinations of starting conditions (speed, frequency, oil pressure, charging) are optional;
- Control and protection function: realize automatic start/stop of generator set, ATS switch and perfect fault display and protection function;
- Designed with waterproof ring, and the protection performance of the panel after installation reaches IP55;
- Modular design: All connections are completed through European-style terminal blocks, making it easy and convenient to assemble, connect, maintain and replace the equipment.

Parameter Display:
- Engine speed;
- Engine oil pressure;
- Engine cooling water temperature;
- Engine oil temperature;
- Engine block temperature;
- Unit case temperature;
- Engine oil level;
- Engine battery voltage;
- Engine charging voltage
- Electric supply frequency (only for DC72D and DC72DR);
- Electric supply phase voltage L-N (only for DC72D and DC72DR);
- Electric supply wire voltage L-L (only for DC72D and DC72DR);
- Generator three-phase voltage L-N;
- Generator three-phase line voltage L-L;
- Generator three-phase current A;
- Generator frequency Hz;
- Generator power factor COSφ;
- Generator active power KW;
- Generator apparent power KVA;
- Generator reactive power KVar;
- Generator current load rate %;
- Generator cumulative average load rate %;
- Generator produces electric energy Kwh this time;
- Generator generates electricity Kwh cumulatively;
- The cumulative number of starts of the unit;
- The current operating time of the unit;
- The cumulative operating time of the unit;
- Three-level maintenance tips for the unit.

Alarm Protections:
- Overspeed
- Under-speed
- Low oil pressure
- High water temperature
- High oil temperature
- High cylinder temperature
- High box temperature
- Low fuel level
- Low oil level
- External instant alarm
- D+ open circuit
- Loss of speed signal
- Sensor open circuit
- Overclocking
- Underfrequency
- Power generation overvoltage
- Power generation undervoltage
- Overcurrent
- Current imbalance
- Overpower
- Power generation lack phase
- Power generation reverse phase sequence
- Power generation failed to switch in
- Power generation failed to switch out
- Electric supply failed to switch out
- Electric supply failed to switch in
- First level maintenance is due
- Secondary maintenance is due
- Third level maintenance is due
- ECU alarms and stops
- ECU communication failure
- Low water level alarm
- Emergency stop
- Start failed
- Battery overvoltage
- Battery undervoltage
- Charger fails to charge
- Failed to stop

Specifications:
- Working voltage: DC8V to 36V continuous power supply
- Whole machine power consumption Standby: 24V: MAX. 1W; Working: 24V: MAX. 5W
- AC voltage input:
* One-phase two-wire, 20VAC-276VAC (ph-N)
*Two-phase three-wire, 20VAC-276VAC (ph-N)
* Three-phase four-wire, 20VAC-276VAC (ph-N)
- Engine speed signal range: 150-9000Hz
- Maximum cumulative running time: 99999.9 hours (minimum storage time 6 minutes)
- Fuel output: 16Amp DC + VE supply voltage output
- Motor output: 16Amp DC + VE supply voltage output
- Configurable relay 1: 5Amp DC + VE supply voltage output
- Configurable relay 2: 5Amp passive contact one normally open and one normally closed output
- Configurable relay 3: 5Amp passive contact normally open output
- Configurable relay 4: 5Amp passive contact normally open output
- Configurable relay 5: 5Amp passive contact one normally open and one normally closed output
- Excitation output: Maximum 1Amp DC + VE supply voltage output
- Switch input: effective when connected to battery negative
- Working conditions: -20 to 65℃/-68℉ to 149℉
- Storage conditions: -40 to 85℃/-104℉ to 185℉
- Protection level: IP55, when a waterproof ring is installed before the controller and the control panel
- Dimensions: 210 x 160 x 50mm/8.3 x 6.3 x 2"
- Hole spacing: 186 x 142mm/7.3 x 5.6"
- Product weight: 0.85Kg/1.9LB

Package Included:
- 1 x Set of Generator Controller

Note:
- Battery is not included in the package.